PAINT DRYING OVENS
Box Type Ovens
Tunnel Type Ovens with Conveyor
ALUMINIUM THERMAL FURNACE
Powder Paint Booths
Powder Paint Booths with Conveyor
Powder Paint Booths with Sweeper
Powder Enamel Coating Booths
SOUND ISOLATION BOOTHS
Dust Collection Systems
Automatic and Manual Blasting Booths
Robotic Controlled Cataphoresis Lines
CHEMICAL CLEANING LINES
Phosphate – Chromatizing Systems
Immersion Batch Type Robotic Cleaning Lines Spray Cleaning Lines
WET PAINT BOOTHS
Wet Paint Booths with Water Curtain
Manual Wet Paint Booths
Wet Paint Booths with Conveyor
Venturi System Wet Paint Booths
Dry Filter Wet Paint Booths
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Our booths are the best choise to meet the high quality needs arised from increasing competition in the field of powder paint.
Developed new technics had increased the attraction of spray booth systems which are inalienable with the ease provided since powder paint applications has been started by all over the world.
Our company, which is working on customized solutions, will provide personal solutions in the production of booths and conveyors.
You will analize the project details which are prepaed by our expert engineers, in order to save from paint and time and to organize your facilities with a more complicated manner.
The aim of surface cleaning sytems is to clean the part that will be painted from all items like oil, rust, etc., provide a good adhesion to the coating layer; so to perform a succesfull painting application. This will help paint to withstand against oxidation and medium conditions.
By considering the part size and especially the capacity, immersion and spraying type systems are applied. By considering the medium in which the part will be, material structure and reuired corrosion resistance, iron phospatizing, zinc phospatizing or chromatizing solutions are applied.
Reasons for surface treatment application
Surface treatment is used to increase efficiency of all powder and wet paint coatings. As a result of a treatment which has been made right, corrosion resistance and adhesion ağabeylity of paint will increase. Problems like corrosion and blistering on the coating are arise from wrong application of preparation. Generally surface treatment is more important than the final coating.
Regardless of how good is the paint system applied, paint can not be long term protective in case foreign matters (oil, rust, Grease, oxis layer, etc) has not been fully cleaned and a full contact between paint and surface has not been provided. Foreign matters that will be left between paint and surface will negatively affect features like adhesiveness, hardness, brightness, strenght.
Advantages of surface treatment
- Surface has been cleaned from any kind of oil, rust and dirt.
- With the applied coating roughness has been formed on the surface, surface area has been incresed and conditions required for good adhesiveness of paint has been provided.
- It will slow down rusting which may start from the weak points as a result of small scorings and deformations that may be formed on paint film.
- Metal became suitable for easy shaping.
- With wax and antioxidant oils, corrosion resistance has been increased.
- Protecting resistance and lubricating ability of moving parts has been increased.
- Sudden changes formed between metal and coating becouse of the thermal dilation has been minimized.
WHAT IS ELECTROSTATIC POWDER PAINT?
Electrostatic powder paint is a coating method which does not include solvent. Coating material is very fine powder paint particules which forms final coating layer.
Powder paint is applied with special paint guns. Powder paint particules which are loaded with electrostatic passing through the gun, sticks on the part being painted and coating has been performed. To provide the best sticking of powder paint on the part surface, material must be well grounded too. Overspray is being collected by the retrieval system of the booth and provided for reuse. Paint retrieval system is the most important economic advantage of the elctrostatic powder paint technology. Material is being sent to baking oven after coated wth powder paint. Oven with 200ºC temperature makes powder paint to melt and stick on the material. As a result a surface coating which is durable, economic, environment friendly, with wide range of colors and bright is being obtained.
Not involving solvent, surface quality, durability, paint retrieval system, economy and environmental awareness are the features that makes electrostatic powder paint more charming alternative against traditional painting applications.
ADVANTAGES OF ELECTROTATIC POWDER PAINT
EFFICIENCY
Powder paint usage efficiency is about 100%. Over sprayed paint is being collected by retrieval system and reused. So, 50-30% less paint is being used against traditional wet paint systems.
EASY AUTOMATION
Three important factors which make powder paint suitable for automatic facilities:
- powder paint loaded with electrostatic fully sticks on the material being coated with a “surrounding” effect.
- Fully penetrates to corners and empty spaces
- Powder paint does not bleed
PERFECT COATING
- Polymerization of the powder paint provides paint to hold on the material during baking process. Obtained coating resists perfectly to abrasion, corrosion, chemical effects and pulse.
- With continuous researces of powder paint manufacturers, many important advantages like color, brightness, tissue, durability and easy application has been gained.
ECONOMY
Reasons of economic working of powder paint systems:
- over sprayed paint is being reused.
- Usually does not require pre-painting.
- Powder paint is being used just like it has been bought from manufacturer. There is no need to mix or preparation before use.
- There is no need fort he use of mixing air; all medium air filtered and given back to the medium.
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